Compact. Efficient. High Output.

KSH – Kautex Safety Handling

Maximum Efficiency for large-volume Industrial Packaging.

The KSH Series is specially built for large-volume industrial packaging and sets new standards in high-output production. Optimized for open-top drums or L-ring drums, and IBCs up to 1,250 L, it delivers performance and efficiency at a next level.

With its continuous extrusion system, the KSH ensures outstanding parison quality, while linear-axis transfer and take-out provide smooth, reliable handling. Optional deflashing and post cooling stations ensure optimal quality and enable high output rates.

Technical data

Why KSH?

High output

Up to 50+ drums/hour (220 L, single station) or 40+ IBCs/hour (1.000 L, single station).

Energy efficient & sustainable

Innovative Blue Hydraulic for highest efficiency, 3-layer ReCo technology to handle PIR/PCR materials.

Fully automated line

Deflashing, postcooling, inspection – inline and synchronized.

Compact Footprint

Designed for space-constrained layouts & container transport.

Process Know How

At Kautex, "Process Know-How" stands for our deep understanding of the extrusion blow molding process – from molten polymer to finished product. We highlight key aspects of machine operation and unique features such as our advanced clamping technology and more.
Clamping Unit KSH

Energy Efficient – Patented Blue Hydraulic technology with efficient servo drives and intelligent force control.

Tailored Functions – One or two blow pins, with or without thread, plus a wide range of proven solutions for your article design.

Operation Focus – Fast mold changes, reduced maintenance by central lubrication, and minimal hydraulic hosing.

Die Heads

High Throughput – Spiral heads optimized for large-diameter parisons, enabling rapid color changes.

Precision & Quality – Continuous extrusion for superior parison quality and reduced waste through accurate wall-thickness control.

Sustainability Built-In – 3-layer ReCo design for efficient PIR/PCR use and reduced masterbatch consumption.

Expandable – Ready for add-ons such as electrical WTC, PWDS, or SFDR tooling.

Post Processing

Integrated Workflow – All-in-one sequence for seamless handover and maximum quality assurance.

Scalable Solutions – From simple blow & drop to fully cooled, deflashed, and quality-checked products.

Parison & Article Transfer

Efficient Handling – Smooth transfer from head to mold with precise motion control.

High-Speed Precision – Linear-axis transport with servo drives ensures accurate and rapid movements.

KSH Article Range

Industrial Bulk Containers IBCs up to 1250 l size with bottom drain and and top filling for safe and durable handling. This ensures a optimal usage of the product and moreover a safe handling. 

Heavy-duty open-top barrel designed for industrial applications. With robust wall strength and easy reclosable lid, it ensures secure storage and safe handling of large liquid or solid volumes.

High-performance L-ring drum offering excellent stacking stability and impact resistance. Ideal for chemicals and hazardous goods, ensuring safe transport and long-term durability.

What Our Customers say:

Canature Environmental Products
https://www.canature-global.com/

We need to improve the efficiency of our production lines while reducing operating costs. So Kautex’s advanced technology and services make it the ideal partner for us.

Qiao Huoming
Vice General Manager of Production Department
AST. Plastic Containers UK LLP
https://ast-kanister.de/de/

We constantly analyse the efficiency of our processes and benchmark the energy consumption of our machines making the KBB400 Kautex machine perform top of the class.

AST – Martin Schack Staffeldt
Managing Director
Con Plax New Pac
https://www.conplax.com/

Kautex gives us a real sense of security thanks to its first-class machine technology and excellent customer service, and we want to continue having this guarantee of success.

Walter Bestetti
CEO
Röchling
https://www.roechling.com/medical

We selected the Kautex machines because they provide us with the highest standards and required production reliability at all times. Kautex has unparalleled technical expertise that encompasses the entire extrusion process.

Alexander Stauch
Managing Director BU Medical
Schoeneck Containers
https://radiuspkg.com/

Kautex provides progressive engineering and technological advancements that set new standards for the blow molding packaging industry.

Dave Schoeneck
New Business Development Officer
Sauer Polymertechnik GmbH & Co.KG
https://www.sauer-polymertechnik.de/

When it comes to tightly calculated cycle times, high demand on product quality, flexibility and delivery reliability, benchmarks have to be set to comply with high customer expectations. With Kautex machines and services we can achieve those targets.

Alexander Umlauf-Sauer
Director Sales
Lifetime Products
https://www.lifetime.com/

One of the reasons we have been successful in our latest expansion project has been due to Kautex’s expertise and knowledge in large part blow molding equipment.

Richard Hendrickson
President and CEO
ShiJiHeng
https://www.shijiheng.com/

We were won over by the overall package: the technology and performance of the machine itself, but also the professionalism, reliability, straightforward service, and Chinese support that Kautex offers us. Not only are we saving on staff, material, and energy costs, but above all we are ensuring stable production with high product quality.

Song Yuping
CEO
Agri Industrial Plastics
https://www.agriindustrialplastics.com/

Cutting-edge technology is essential if you want to survive in this business. As the world’s leading supplier of extrusion blow molding machinery, Kautex helps us to be constantly pushing the boundaries in terms of flexibility, efficiency and quality.

Dick Smith
President
Wonderland
https://www.wonderlandchina.com/

We truly appreciate the many years of experience in blow molding and the great spectrum of technical support that Kautex provides.

Renee Wang
Executive Vice President

Virtual Machine

Experience the virtual 360° views of this machine.
open virtual experience

Key technical data

Basic overview of the KSH Capabilities.
Blow Molding MachineKSH100KSH200
Clamping ForcekN10001500
Clamp Strokemax mm12001700
Width~ mm930011300
Lenght~ mm1030013500
Height~ mm66007700
Mold Data
Mold Widthmax mm12001500
Mold Lengthmax mm15001500
Mold Thicknessmin mm2x4002x500

The KSH Product Range

Machines, tailored to your needs.
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KSH Options

Engineered around You - Customizable and tailored to your specific Needs.

Starting from a standard model, we offer a wide range of upgrade options to create a tailor-made solution for every application.

Extrusion

CoExtrusion Options
Save virgin material and utilize your PIR or PCR with our 2-Layer DeCo or 3-Layer ReCo extruions layout.

Gravimetric Throughput Control
Precise material dosing for consistent product quality and reduced waste.

Custom Screw and Feeding Zone Design
Tailored configurations for processing various material types effectively.

Enhanced Wear Resistance
Optional treatments to increase durability of screw and barrel components.

Optional Screenchanger for PCR Materials
Enables efficient filtration when processing recycled content.

Post Processing​

Inline deflashing
Transfer your article directly to the inline deflasher to remove the top- and bottom-flash

Article post cooling
Depending on the output requirements we can offer energy efficient post cooling stations with integrated loading and unloading to ensure final article dimensions.

Quality Center
Integrate quality checks like leak testing and weighing to the process layout and ensure a 100% proof.

Mold Functions & Devices​

Hydraulic Mold Movements
Supports mold part upsetting and other controlled movements for complex part geometries. Like needle-blowing or mold evacuation.

Multiple Options for Devices
Unscrewing devices for blow pins, Parison spreading or Parison closing.

Die Heads

Advanced Wall Thickness Control
Hydraulic or electric systems ensure precise wall thickness adjustments for optimal material usage.

PWDS and SFDR Compatibility
Supports advanced parison manipulation technologies for material savings and top tier product quality.

Blow Station

Flexible Blow Station Configuration
Supports top, bottom, angular calibration. Customized with further options like parison spreaders and blow pin unscrewing for maximum adaptability to your product requirements.

Post-Cooling Stations
Optional additional cooling for faster cycle times and improved dimensional stability.

Diverse Cutting Options
Choose from transversal, hot cutting, or step knife systems to perfectly match your application. This flexibility helps customers adapt to diverse product portfolios without investing in multiple machines.

Machine Control

DataCap – OPC UA Interface & Data Collection
Captures and organizes machine data from energy consumption to wall-thickness profiles. Enables powerful data collection, full process transparency, and integration with customer MES systems.

Remote Access Gateway
Provides secure remote connection for service, support, and system supervision. Ensures fast troubleshooting, software updates, and expert assistance—wherever you are.

Integration of Downstream Equipment
Allows direct control and communication with downstream units via the main HMI. Centralized operation and data exchange improve efficiency and reduce interface complexity.

{"id":724,"date":"2025-07-23T12:23:12","date_gmt":"2025-07-23T10:23:12","guid":{"rendered":"https:\/\/www.kautex-group.com\/?post_type=machine&p=724"},"modified":"2025-09-30T11:51:21","modified_gmt":"2025-09-30T09:51:21","slug":"ksh","status":"publish","type":"machine","link":"https:\/\/www.kautex-group.com\/en\/machine\/ksh\/","title":{"rendered":"KSH"},"content":{"rendered":"

\t\t\t<\/p>\n

Compact. Efficient. High Output.<\/h3>\n

KSH \u2013 Kautex Safety Handling<\/h2>\n

Maximum Efficiency for large-volume Industrial Packaging.<\/p>\n

The KSH Series is specially built for large-volume industrial packaging<\/strong> and sets new standards in high-output production<\/strong>. Optimized for open-top drums or L-ring drums, and IBCs up to 1,250 L<\/strong>, it delivers performance and efficiency at a next level.<\/p>\n

With its continuous extrusion system<\/strong>, the KSH ensures outstanding parison quality<\/strong>, while linear-axis transfer and take-out<\/strong> provide smooth, reliable handling. Optional deflashing and post cooling<\/strong> stations ensure optimal quality and enable high output rates.<\/p>\n

\t\t\t\t\t\t\t\t
\n\t\t\t\t\t\t\t\t\tTechnical data
\n\t\t\t\t\t<\/a>
\n\t\t\t\t
\n\t\t\t\t<\/path><\/path><\/path><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/svg>\t\t\t\t<\/a><\/p>\n

\n\t\t\t\t\t\t
\n\t\t\t\t\t\t\tHigh output \t\t\t\t\t\t<\/a>
\n\t\t\t\t\t<\/h3>\n

\n\t\t\t\t\t\tUp to 50+ drums\/hour (220 L, single station) or 40+ IBCs\/hour (1.000 L, single station).\t\t\t\t\t<\/p>\n

\t\t\t\t
\n\t\t\t\t<\/path><\/path><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/svg>\t\t\t\t<\/a><\/p>\n

\n\t\t\t\t\t\t
\n\t\t\t\t\t\t\tEnergy efficient & sustainable \t\t\t\t\t\t<\/a>
\n\t\t\t\t\t<\/h3>\n

\n\t\t\t\t\t\tInnovative Blue Hydraulic for highest efficiency, 3-layer ReCo technology to handle PIR\/PCR materials.\t\t\t\t\t<\/p>\n

\t\t\t\t
\n\t\t\t\t<\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/path><\/path><\/path><\/path><\/g><\/g><\/g><\/g><\/g><\/g><\/g><\/svg>\t\t\t\t<\/a><\/p>\n

\n\t\t\t\t\t\t
\n\t\t\t\t\t\t\tFully automated line \t\t\t\t\t\t<\/a>
\n\t\t\t\t\t<\/h3>\n

\n\t\t\t\t\t\tDeflashing, postcooling, inspection \u2013 inline and synchronized.\t\t\t\t\t<\/p>\n

\t\t\t\t
\n\t\t\t\t<\/path><\/path><\/path><\/path><\/path><\/path><\/path><\/path><\/path><\/g><\/svg>\t\t\t\t<\/a><\/p>\n

\n\t\t\t\t\t\t
\n\t\t\t\t\t\t\tCompact Footprint \t\t\t\t\t\t<\/a>
\n\t\t\t\t\t<\/h3>\n

\n\t\t\t\t\t\tDesigned for space-constrained layouts & container transport.\t\t\t\t\t<\/p>\n

Process Know How<\/h2>\n

\t\t\t\t\tAt Kautex, “Process Know-How” stands for our deep understanding of the extrusion blow molding process \u2013 from molten polymer to finished product. We highlight key aspects of machine operation and unique features such as our advanced clamping technology and more.\t\t\t\t\tClamping Unit KSH\t\t<\/p>\n

Energy Efficient<\/strong> \u2013 Patented Blue Hydraulic technology with efficient servo drives and intelligent force control.<\/p>\n

Tailored Functions<\/strong> \u2013 One or two blow pins, with or without thread, plus a wide range of proven solutions for your article design.<\/p>\n

Operation Focus<\/strong> \u2013 Fast mold changes, reduced maintenance by central lubrication, and minimal hydraulic hosing.<\/p>\n

\t\t\tDie Heads\t\t<\/p>\n

High Throughput<\/strong> \u2013 Spiral heads optimized for large-diameter parisons, enabling rapid color changes.<\/p>\n

Precision & Quality<\/strong> \u2013 Continuous extrusion for superior parison quality and reduced waste through accurate wall-thickness control.<\/p>\n

Sustainability Built-In<\/strong> \u2013 3-layer ReCo design for efficient PIR\/PCR use and reduced masterbatch consumption.<\/p>\n

Expandable<\/strong> \u2013 Ready for add-ons such as electrical WTC, PWDS, or SFDR tooling.<\/p>\n

\t\t\tPost Processing\t\t<\/p>\n

Integrated Workflow<\/strong> \u2013 All-in-one sequence for seamless handover and maximum quality assurance.<\/p>\n

Scalable Solutions<\/strong> \u2013 From simple blow & drop to fully cooled, deflashed, and quality-checked products.<\/p>\n

\t\t\tParison & Article Transfer\t\t<\/p>\n

Efficient Handling<\/strong> \u2013 Smooth transfer from head to mold with precise motion control.<\/p>\n

High-Speed Precision<\/strong> \u2013 Linear-axis transport with servo drives ensures accurate and rapid movements.<\/p>\n

KSH Article Range<\/h2>\n

\t\t
\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/p>\n

Industrial Bulk Containers IBCs up to 1250 l size with bottom drain and and top filling for safe and durable handling. This ensures a optimal usage of the product and moreover a safe handling.\u00a0<\/p>\n

\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/p>\n

Heavy-duty open-top barrel designed for industrial applications. With robust wall strength and easy reclosable lid, it ensures secure storage and safe handling of large liquid or solid volumes.<\/p>\n

\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/p>\n

High-performance L-ring drum offering excellent stacking stability and impact resistance. Ideal for chemicals and hazardous goods, ensuring safe transport and long-term durability.<\/p>\n

\t\t\t\t<\/p>\n

<\/defs><\/path><\/svg>
\n\t\t\t\t<\/p>\n

<\/defs><\/path><\/svg>
\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"\"\t\t\t\t\t\t\t\t\t\t\t\t\t<\/p>\n

Industrial Bulk Containers IBCs up to 1250 l size with bottom drain and and top filling for safe and durable handling. This ensures a optimal usage of the product and moreover a safe handling.\u00a0<\/p>\n

\t\t\t\t\t\t\t\t\t\t\t\t\t\"\"\t\t\t\t\t\t\t\t\t\t\t\t\t<\/p>\n

Heavy-duty open-top barrel designed for industrial applications. With robust wall strength and easy reclosable lid, it ensures secure storage and safe handling of large liquid or solid volumes.<\/p>\n

\t\t\t\t\t\t\t\t\t\t\t\t\t\"\"\t\t\t\t\t\t\t\t\t\t\t\t\t<\/p>\n

High-performance L-ring drum offering excellent stacking stability and impact resistance. Ideal for chemicals and hazardous goods, ensuring safe transport and long-term durability.<\/p>\n

What Our Customers say:<\/h3>\n

Virtual Machine<\/h2>\n

\t\t\t\t\tExperience the virtual 360\u00b0 views of this machine.\t\t\t\t\t\t\t\t\t\t
\n\t\t\t\t\t\t\t\t\topen virtual experience
\n\t\t\t\t\t<\/a><\/p>\n

Key technical data<\/h2>\n

\t\t\t\t\tBasic overview of the KSH Capabilities.\t\t\n\n\n\n\t\n\n\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t
Blow Molding Machine<\/th><\/td>KSH100<\/th>KSH200<\/th>\n<\/tr>\n<\/thead>\n
Clamping Force<\/td>kN<\/td>1000<\/td>1500<\/td>\n<\/tr>\n
Clamp Stroke<\/td>max mm<\/td>1200<\/td>1700<\/td>\n<\/tr>\n
Width<\/td>~ mm<\/td>9300<\/td>11300<\/td>\n<\/tr>\n
Lenght<\/td>~ mm<\/td>10300<\/td>13500<\/td>\n<\/tr>\n
Height<\/td>~ mm<\/td>6600<\/td>7700<\/td>\n<\/tr>\n
Mold Data<\/td>\n<\/tr>\n
Mold Width<\/td>max mm<\/td>1200<\/td>1500<\/td>\n<\/tr>\n
Mold Length<\/td>max mm<\/td>1500<\/td>1500<\/td>\n<\/tr>\n
Mold Thickness<\/td>min mm<\/td>2x400<\/td>2x500<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\t\t\t<\/p>\n

\n

<\/h2>\n

The KSH Product Range<\/h2>\n<\/h2>\n

\t\t\t\t\tMachines, tailored to your needs.\t\thttps:\/\/youtu.be\/u29ckvzVhF4\t\t\t<\/p>\n

KSH Options<\/h2>\n

\t\t\t\t\tEngineered around You – Customizable and tailored to your specific Needs.\t\t<\/p>\n

Starting from a standard model, we offer a wide range of upgrade options to create a tailor-made solution for every application.<\/p>\n

Extrusion<\/h3>\n

CoExtrusion Options
<\/b>Save virgin material and utilize your PIR or PCR with our 2-Layer DeCo or 3-Layer ReCo extruions layout.<\/p>\n

Gravimetric Throughput Control
<\/b>Precise material dosing for consistent product quality and reduced waste.<\/p>\n

Custom Screw and Feeding Zone Design<\/b>
Tailored configurations for processing various material types effectively.<\/p>\n

Enhanced Wear Resistance
<\/b>Optional treatments to increase durability of screw and barrel components.<\/p>\n

Optional Screenchanger for PCR Materials
<\/b>Enables efficient filtration when processing recycled content.<\/p>\n

Post Processing\u200b<\/h3>\n

Inline deflashing
<\/b>Transfer your article directly to the inline deflasher to remove the top- and bottom-flash<\/p>\n

Article post cooling
<\/b>Depending on the output requirements we can offer energy efficient post cooling stations with integrated loading and unloading to ensure final article dimensions.<\/p>\n

Quality Center
<\/b>Integrate quality checks like leak testing and weighing to the process layout and ensure a 100% proof.<\/p>\n

Mold Functions & Devices\u200b<\/h3>\n

Hydraulic Mold Movements
<\/b>Supports mold part upsetting and other controlled movements for complex part geometries. Like needle-blowing or mold evacuation.<\/p>\n

Multiple Options for Devices
<\/b>Unscrewing devices for blow pins, Parison spreading or Parison closing.<\/p>\n

Die Heads<\/h3>\n

Advanced Wall Thickness Control
<\/b>Hydraulic or electric systems ensure precise wall thickness adjustments for optimal material usage.<\/p>\n

PWDS and SFDR Compatibility
<\/b>Supports advanced parison manipulation technologies for material savings and top tier product quality.<\/p>\n

Blow Station<\/h3>\n

Flexible Blow Station Configuration<\/strong>
Supports top, bottom, angular calibration. Customized with further options like parison spreaders and blow pin unscrewing for maximum adaptability to your product requirements.<\/p>\n

Post-Cooling Stations<\/strong>
Optional additional cooling for faster cycle times and improved dimensional stability.<\/p>\n

Diverse Cutting Options<\/strong>
Choose from transversal, hot cutting, or step knife systems to perfectly match your application. This flexibility helps customers adapt to diverse product portfolios without investing in multiple machines.<\/p>\n

Machine Control<\/h3>\n

DataCap \u2013 OPC UA Interface & Data Collection
<\/b>Captures and organizes machine data from energy consumption to wall-thickness profiles. Enables powerful data collection, full process transparency, and integration with customer MES systems.<\/p>\n

Remote Access Gateway
<\/b>Provides secure remote connection for service, support, and system supervision. Ensures fast troubleshooting, software updates, and expert assistance\u2014wherever you are.<\/p>\n

Integration of Downstream Equipment
<\/b>Allows direct control and communication with downstream units via the main HMI. Centralized operation and data exchange improve efficiency and reduce interface complexity.<\/p>\n

Your direct contact<\/h2>\n

Planning on adding a KSH to your Production? Get in touch with us!<\/p>\n","protected":false},"featured_media":8498,"parent":0,"menu_order":70,"template":"","application-type":[50],"machine-line":[],"class_list":["post-724","machine","type-machine","status-publish","has-post-thumbnail","hentry"],"acf":[],"aioseo_notices":[],"aioseo_head":"\n\t\t\n\t\n\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t