Sports

Lightweight, Strong, and Efficient – Blow Molding for Kayaks and Other Sports Equipment.

Kajaks, the perfect example

Made to Perform.

Kayaks represent a unique combination of technical challenge and design ambition. They must be lightweight for easy handling, durable to withstand outdoor conditions, and attractive enough for demanding end users. Extrusion blow molding delivers on all of these — with speed, precision, and repeatability.

With Kautex systems, kayaks up to 4 meters in length can be produced in a single step — no welding, no post-processing. Our technology ensures uniform wall thickness distribution, excellent part strength, high surface quality, and full design freedom. Advanced features like automatic part handling, article grippers, and guided demolding systems simplify the process even for large-scale models.

Your Benefits with Kautex

Your Benefits with Kautex Sports Production Solutions for lightweight, durable and cost-efficient Plastic Components.

One-shot production

Large and complex hollow bodies in a single step. Our technology enables the efficient production of big, complex parts in just one cycle — saving time and ensuring seamless component quality.

Optimized weight & low scrap

Smart control for stable processes. With PWDS wall thickness control and continuous monitoring, you achieve ideal weight distribution and minimal scrap rates, maximizing both efficiency and material savings.

Unlimited design freedom

Textures, colors, and branding made possible. From surface textures to custom colors and integrated branding, the process offers maximum flexibility — giving your products unique design features without added complexity.

Outstanding durability

Reliable performance in any condition. Parts produced remain strong and durable even under challenging conditions such as UV exposure, heavy impacts, or extreme cold — ensuring long-lasting product performance.

Our Machines
for your Production

Fantastic Machines for Fantastic Sports Products.
When size matters.

Explore KBS480 machine our flagship when it comes down to product size and extrusion capabilities. Up to 3,8 m long articles possible in just one shot!

Your direct contact

Crazy ideas not producible – not with us! Reach out to our experts today.

Karola Hepfner Kautex Mechanical Engineering

Karola Hepfner

General Manager Sales

Kautex @ K2025

We’re excited to be part of K 2025! Visit us in Hall 14, Booth A16 / A18 – see you in Düsseldorf!