High-Tec. High-Speed. High-Output.
KBB – Kautex Bottle Blow
High-precision, High-output Blow Molding for Bottles and Containers up to 30 Liters.
The KBB Series is purpose-built for demanding applications in consumer, pharmaceutical and industrial packaging, where maximum precision and high output are essential. Designed for production of bottles, containers, and jerry cans up to 30 L, it delivers exceptional efficiency and reliability.
At its core, the machine features a double-station concept with shuttling clamping units, seamlessly integrating deflashing, leak testing, and linear article take-out for streamlined production.
Why KBB?
Efficiency & Precision
Experience the perfect balance of power and accuracy. Our all-electric axes deliver exceptional efficiency and unmatched precision. With no hydraulics, you get a clean, quiet, and low-maintenance operation - built for reliability and peace of mind.
High Output
Push productivity to the next level. With a dry cycle starting at just 1.9 seconds, the KBB delivers speed and dynamic performance for maximum output. Double-station machines ensure you get the most out of every cycle - ideal for high-volume production without compromise.
Fast Changeover
Stay agile in a fast-moving market. Whether during production or when switching products, changeovers are lightning-fast. Quick mold replacement and the latest RapidXchange Head technology make product transitions smooth, effortless, and cost-saving.
Modular & Digital
Shape the KBB around your business. From modular add-ons to advanced digital packages like DataCap or remote access, you can tailor the details to your needs. Smarter connectivity, greater flexibility, and future-ready performance come standard.
Process Know How
DataCap – OPC UA Interface & Data Collection
Captures and stores machine data. Enables powerful data collection, full process transparency, and integration with your MES systems.
Remote Access Gateway
Provides secure remote connection for service, support, and system supervision. Ensures fast troubleshooting, software updates, and expert assistance—wherever you are.
Integration of Downstream Equipment
Allows direct control and communication with downstream units via the main HMI. Centralized operation and data exchange improve efficiency and reduce interface complexity.
Continuous Extrusion from one to twenty parisons
Stable parison quality ensures uniform wall thickness, fewer rejects, and lower scrap rates—delivering consistent product excellence.
RapidXChange Technology
Fast color changes minimize downtime, allowing customers to react quickly to new orders, reduce waste, and boost productivity.
Electrical Wall Thickness Control
High-precision electric drives optimize material usage and energy consumption, giving customers top product quality with lower operating costs.
All-Electric, High speed and dynamic
Smooth movements, reliable clamping performance thanks to knee-lever design. Customers benefit from shorter cycle times, higher output, and stronger competitiveness.
Automatic Mold Thickness Adjustment
Compensate for mold wear directly from the HMI*—no manual intervention needed. This ensures consistent product quality, less downtime, and greater confidence in every cycle.
Quick Mold Change System
Switch products quickly and effortlessly. With fewer interruptions, customers enjoy maximum flexibility, faster response, and reduced changeover costs.
Low Maintenance
A central lubrication system keeps wear and tear to a minimum. That means lower maintenance costs, fewer unplanned stoppages, and peace of mind for operators.
Integrated Leak Testing
Guarantee 100% product reliability without additional equipment or manual checks—building trust with end users and reducing warranty risks.
Integrated Deflashing
Automated flash cuts cycle times, and ensures cleaner, more consistent products straight from the line.
Flexible Cutting Options
Choose from transversal, hot cutting, or step knife systems to perfectly match your application. This flexibility helps customers adapt to diverse product portfolios without investing in multiple machines.
Product Range
Lightweight bottles for consumer and pharmaceutical packaging with high dimensional accuracy and smooth surface quality. Designed for precise dosing, branding flexibility, and recyclability.
Versatile plastic containers for a wide range of industrial and household applications. Offering optimized wall thickness distribution, ergonomic handling, and reliable durability for everyday use.
Robust jerry cans up to 20l produced with superior process stability. Engineered for safe transport and storage of liquids, combining stackability, strength, and cost-efficient high-output production.
What Our Customers say:
Kautex provides progressive engineering and technological advancements that set new standards for the blow molding packaging industry.
For 40 years we have set benchmarks with the precision and repeatability of machines and equipment supplied by Kautex.
We selected the Kautex machines because they provide us with the highest standards and required production reliability at all times. Kautex has unparalleled technical expertise that encompasses the entire extrusion process.
We constantly analyse the efficiency of our processes and benchmark the energy consumption of our machines making the KBB400 Kautex machine perform top of the class.
Our long-term success is based on our uncompromising commitment to quality. We like to work with the leading suppliers in each product segment. So it stands to reason that we chose Kautex for our first project in blow molding technology.
Thanks to our long-term and futureoriented partnership with Kautex Maschinenbau, we set benchmarks in our product quality for a challenging automotive market.
When it comes to tightly calculated cycle times, high demand on product quality, flexibility and delivery reliability, benchmarks have to be set to comply with high customer expectations. With Kautex machines and services we can achieve those targets.
We need to improve the efficiency of our production lines while reducing operating costs. So Kautex’s advanced technology and services make it the ideal partner for us.
The technological expertise of Kautex has convinced us. In the machinery sector for the production of blowmolded fuel tanks, there are only very few companys with the innovative potential of Kautex.
We truly appreciate the many years of experience in blow molding and the great spectrum of technical support that Kautex provides.
Key technical data
| Blow Molding Machine | KBB 40 | KBB 60 | KBB 80 | KBB 100 | KBB 400 | ||
|---|---|---|---|---|---|---|---|
| Clamping Force | kN | 250 | 300 | 400 | 500 | 400 | |
| Clamp Stroke | max mm | 250 | 250 | 250 | 250 | 400 | |
| Width | ~ mm | 4100 | 4850 | 5650 | 7160 | 4200 | |
| Lenght | ~ mm | 6770 | 6770 | 6770 | 7500 | 7500 | |
| Height | ~ mm | 4350 | 4350 | 4350 | 4350 | 4350 | |
| Mold Data | |||||||
| Mold Width | max mm | 610 | 760 | 960 | 1260 | 660 | |
| Mold Length | max mm | 430 | 430 | 430 | 430 | 700 | |
| Mold Thickness | max mm | 2x150 | 2x150 | 2x150 | 2x150 | 2x250 | |
Download the complete Data Sheet for detailed Specifications and Configuration Options. Or simply contact Kautex for even more Details.
The KBS Product Range
- Clamping Force: 300 kN
- Clamping Platten Size: 660 x 700 mm
- Number of Cavities: Up to 2 x 3
- Extrusion Type: Continuous
- Number of Layers: Mono up to ReCo 3
- Clamping Force: 500 kN
- Clamping Platten Size: 1260 x 430 mm
- Number of Cavities : Up to 2 x 20
- Extrusion Type: Continuous
- Number of Layers: Mono up to ReCo 3
- Clamping Force: 400 kN
- Clamping Platten Size: 960 x 430 mm
- Number of Cavities: Up to 2 x 18
- Extrusion Type: Continuous
- Number of Layers: Mono up to ReCo 3
- Clamping Force: 300 kN
- Clamping Platten Size: 760 x 430 mm
- Number of Cavities: Up to 2 x 14
- Extrsion Type: Continuous
- Number of Layers: Mono up to ReCo 3
- Clamping Force: 250 kN
- Clamping Platten Size: 610 x 430 mm
- Number of Cavities: Up to 2 x 11
- Extrusion Type: Continuous
- Number of Layers: Mono up to ReCo 3
KBB Options
Starting from a standard model, we offer a wide range of upgrade options to create a tailor-made solution for every application.
Extrusion
Mono- to ReCo Layout
Up to 3-Layer ReCo technology including view stripe is possible. Save virgin material and utilize your PIR or PCR with our ReCo layout.
Custom Screw and Feeding Zone Design
Tailored configurations for processing various material types effectively.
Enhanced Wear Resistance
Optional treatments to increase durability of screw and barrel components.
Optional Screenchanger for PCR Materials
Enables efficient filtration when processing recycled content.
Devices & Mold Functions
Calibration Device
With preparation for blowpin quick change block, central connection for utilities and adjustable “AutoSeal” function via HMI.
Welding and cutting devices
From hot cutting to transversal cutting and welding. What is needed for best results in cutting and welding is at hand as option.
Mold movements
Supports mold part upsetting and other controlled movements for complex part geometries.
Pneumatic deflashing
Reliable pneumatic punching options are available including handle deflashing and flesh cooling.
Machine Control
DataCap Package
From small to all-in multiple options to chose from to suit your needs and scale.
Remote Access Gateway
Provides secure remote connection for service, support, and system supervision. Ensures fast troubleshooting, software updates, and expert assistance—wherever you are.
Integration of Downstream Equipment
Allows direct control and communication with downstream units via the main HMI. Centralized operation and data exchange improve efficiency and reduce interface complexity.
Die Heads
Advanced Wall Thickness Control
Electric systems ensure precise wall thickness adjustments for optimal material usage.
Ionization of parison
Ensures a stable and vertical parison when producing on multiple cavities.
PWDS and SFDR Compatibility
Supports advanced parison manipulation technologies for material savings and top tier product quality.
Article Transport
Article Transport System
Smooth vertical and horizontal movements ensure reliable, space-saving transfer to the rear conveyor. Photo cell monitoring guarantee safe and efficient operation.
Article Discharge Belt
Single-belt system for standable, deflashed articles with adjustable guides and optional side discharge. Photo cell supervision and vacuum-ready design allow seamless integration with straight or curved connection belts.
More Options for articles with special geometry available
Post Processing Modules
IntelliGate modules for postcooling, leak test, deflashing or vision inspection can be integrated.
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