Compact. Efficient. High Output.
KSH – Kautex Safety Handling
Maximum Efficiency for large-volume Industrial Packaging.
The KSH Series is specially built for large-volume industrial packaging and sets new standards in high-output production. Optimized for open-top drums or L-ring drums, and IBCs up to 1,250 L, it delivers performance and efficiency at a next level.
With its continuous extrusion system, the KSH ensures outstanding parison quality, while linear-axis transfer and take-out provide smooth, reliable handling. Optional deflashing and post cooling stations ensure optimal quality and enable high output rates.
Why KSH?
High output
Up to 50+ drums/hour (220 L, single station) or 40+ IBCs/hour (1.000 L, single station).
Energy efficient & sustainable
Innovative Blue Hydraulic for highest efficiency, 3-layer ReCo technology to handle PIR/PCR materials.
Fully automated line
Deflashing, postcooling, inspection – inline and synchronized.
Compact Footprint
Designed for space-constrained layouts & container transport.
Process Know How
Energy Efficient – Patented Blue Hydraulic technology with efficient servo drives and intelligent force control.
Tailored Functions – One or two blow pins, with or without thread, plus a wide range of proven solutions for your article design.
Operation Focus – Fast mold changes, reduced maintenance by central lubrication, and minimal hydraulic hosing.
High Throughput – Spiral heads optimized for large-diameter parisons, enabling rapid color changes.
Precision & Quality – Continuous extrusion for superior parison quality and reduced waste through accurate wall-thickness control.
Sustainability Built-In – 3-layer ReCo design for efficient PIR/PCR use and reduced masterbatch consumption.
Expandable – Ready for add-ons such as electrical WTC, PWDS, or SFDR tooling.
Integrated Workflow – All-in-one sequence for seamless handover and maximum quality assurance.
Scalable Solutions – From simple blow & drop to fully cooled, deflashed, and quality-checked products.
Efficient Handling – Smooth transfer from head to mold with precise motion control.
High-Speed Precision – Linear-axis transport with servo drives ensures accurate and rapid movements.
KSH Article Range
Industrial Bulk Containers IBCs up to 1250 l size with bottom drain and and top filling for safe and durable handling. This ensures a optimal usage of the product and moreover a safe handling.
Heavy-duty open-top barrel designed for industrial applications. With robust wall strength and easy reclosable lid, it ensures secure storage and safe handling of large liquid or solid volumes.
High-performance L-ring drum offering excellent stacking stability and impact resistance. Ideal for chemicals and hazardous goods, ensuring safe transport and long-term durability.
What Our Customers say:
When it comes to tightly calculated cycle times, high demand on product quality, flexibility and delivery reliability, benchmarks have to be set to comply with high customer expectations. With Kautex machines and services we can achieve those targets.
We selected the Kautex machines because they provide us with the highest standards and required production reliability at all times. Kautex has unparalleled technical expertise that encompasses the entire extrusion process.
One of the reasons we have been successful in our latest expansion project has been due to Kautex’s expertise and knowledge in large part blow molding equipment.
The technological expertise of Kautex has convinced us. In the machinery sector for the production of blowmolded fuel tanks, there are only very few companys with the innovative potential of Kautex.
We constantly analyse the efficiency of our processes and benchmark the energy consumption of our machines making the KBB400 Kautex machine perform top of the class.
Kautex Maschinenbau is an important partner for us. Working together, we can reliably achieve our customers’ stringent and growing demands for quality, accuracy, reliability of supply and cost-effectiveness.
We need to improve the efficiency of our production lines while reducing operating costs. So Kautex’s advanced technology and services make it the ideal partner for us.
Our partnership with Kautex is built on trust, quality, and shared values. The performance of our KBB Series once again has proven that Kautex is the right technology partner for us – reliable, innovative, and supportive
For 40 years we have set benchmarks with the precision and repeatability of machines and equipment supplied by Kautex.
We were won over by the overall package: the technology and performance of the machine itself, but also the professionalism, reliability, straightforward service, and Chinese support that Kautex offers us. Not only are we saving on staff, material, and energy costs, but above all we are ensuring stable production with high product quality.
Key technical data
| Blow Molding Machine | KSH100 | KSH200 | |
|---|---|---|---|
| Clamping Force | kN | 1000 | 1500 |
| Clamp Stroke | max mm | 1200 | 1700 |
| Width | ~ mm | 9300 | 11300 |
| Lenght | ~ mm | 10300 | 13500 |
| Height | ~ mm | 6600 | 7700 |
| Mold Data | |||
| Mold Width | max mm | 1200 | 1500 |
| Mold Length | max mm | 1500 | 1500 |
| Mold Thickness | min mm | 2x400 | 2x500 |
Download the complete Data Sheet for detailed Specifications and Configuration Options. Or simply contact Kautex for even more Details.
The KSH Product Range
The KSH Product Range
- Clamping Force: 1500 kN
- Clamping Platten Size: 1500 x 1500 mm
- Number of Cavities: 1
- Extrusion Type: Continuous
- Number of Layers: Mono up to ReCo 3
- Clamping Force: 1000 kN
- Clamping Platten Size: 1200 x 1500 mm
- Number of Cavities: 1
- Extrusion Type: Continuous
- Number of Layers: Mono up to ReCo 3
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Mehr InformationenKSH Options
Starting from a standard model, we offer a wide range of upgrade options to create a tailor-made solution for every application.
Extrusion
CoExtrusion Options
Save virgin material and utilize your PIR or PCR with our 2-Layer DeCo or 3-Layer ReCo extruions layout.
Gravimetric Throughput Control
Precise material dosing for consistent product quality and reduced waste.
Custom Screw and Feeding Zone Design
Tailored configurations for processing various material types effectively.
Enhanced Wear Resistance
Optional treatments to increase durability of screw and barrel components.
Optional Screenchanger for PCR Materials
Enables efficient filtration when processing recycled content.
Post Processing
Inline deflashing
Transfer your article directly to the inline deflasher to remove the top- and bottom-flash
Article post cooling
Depending on the output requirements we can offer energy efficient post cooling stations with integrated loading and unloading to ensure final article dimensions.
Quality Center
Integrate quality checks like leak testing and weighing to the process layout and ensure a 100% proof.
Mold Functions & Devices
Hydraulic Mold Movements
Supports mold part upsetting and other controlled movements for complex part geometries. Like needle-blowing or mold evacuation.
Multiple Options for Devices
Unscrewing devices for blow pins, Parison spreading or Parison closing.
Die Heads
Advanced Wall Thickness Control
Hydraulic or electric systems ensure precise wall thickness adjustments for optimal material usage.
PWDS and SFDR Compatibility
Supports advanced parison manipulation technologies for material savings and top tier product quality.
Blow Station
Flexible Blow Station Configuration
Supports top, bottom, angular calibration. Customized with further options like parison spreaders and blow pin unscrewing for maximum adaptability to your product requirements.
Post-Cooling Stations
Optional additional cooling for faster cycle times and improved dimensional stability.
Diverse Cutting Options
Choose from transversal, hot cutting, or step knife systems to perfectly match your application. This flexibility helps customers adapt to diverse product portfolios without investing in multiple machines.
Machine Control
DataCap – OPC UA Interface & Data Collection
Captures and organizes machine data from energy consumption to wall-thickness profiles. Enables powerful data collection, full process transparency, and integration with customer MES systems.
Remote Access Gateway
Provides secure remote connection for service, support, and system supervision. Ensures fast troubleshooting, software updates, and expert assistance—wherever you are.
Integration of Downstream Equipment
Allows direct control and communication with downstream units via the main HMI. Centralized operation and data exchange improve efficiency and reduce interface complexity.
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Your direct contact
Planning on adding a KSH to your Production? Get in touch with us!
