Medical
Rethinking Pharma Packaging – for Cleanroom, Compliance, and Control.
Pharmaceutical and Medical Packaging
Kautex extrusion blow molding systems are built to meet exactly these demands. Our all-electric platforms with stainless-steel cladding, sealed drive units, and laminar flow-optimized machine architecture are engineered for cleanroom applications up to ISO Class 7.
With decades of experience in wall-thickness control, multilayer co-extrusion, and repeatable processing, we enable efficient production of dropper bottles, unit-dose containers, vials, and medical-grade packaging. Whether it’s primary pharma packaging or functional medical housing – our systems are fully validatable and ready for FDA/GMP-compliant production.
Key features such as in-line camera inspection, automated deflashing and take-out, weight checks, and batch traceability can be seamlessly integrated – supported by our digital process tools and downstream solutions. Our SKYREEF GREEN platform can even operate as a closed system – with minimal particle exposure and maximum energy efficiency.
Pharma requires more than precision – it demands trust.
With Kautex, you get reproducible cleanroom performance tailored to your compliance and production goals.
Your Benefits with Kautex
Your Benefits with Kautex Medical and Pharmaceutical Packaging Solutions for Safe, Reliable and Compliant Production.
Fully enclosed machine concepts with stainless cladding, sealed drives, and ISO 7-ready layouts – ensuring hygiene compliance without costly retrofits.
BC6 control system with audit trails, recipe libraries, and user hierarchies – compliant with CFR21-Part11 and GMP documentation requirements.
Servo-driven parison control, repeatable blowing processes, and tailor-made tooling – for pharmaceutical articles with accurate dosing behavior.
Plug-and-play interfaces for leak testers, vision systems, weight cells – traceable via MES/ERP and easy to validate.
Modular SKYREEF and KBB series compatible with bio-polymers, recyclates, barrier materials, and new-generation medical articles.
Technology Focus
Clean Room Production
Cleanliness starts with the machine. For pharmaceutical and medical applications, Kautex has developed fully electric extrusion blow molding solutions specifically engineered for cleanroom integration. Our SKYREEF GREEN platform enables product-safe production up to ISO Class 7, featuring stainless steel cladding, sealed drives, and hygienically optimized geometry.
The machine layout supports vertical laminar flow management to effectively control particulate emissions. All media lines are encapsulated, cooling circuits are physically separated, and dead zones are eliminated. Controls, HMI, and peripherals can be externally mounted or hermetically isolated from the cleanroom.
Downstream quality assurance is GMP-compliant through our Intelligate system, which supports in-line leak testing, camera inspection, weight verification, and UV barrier checks. Combined with validated recipe management (BC6), digital audit trails, and remote monitoring, Kautex delivers a closed-loop solution for reliable, traceable, and fully validatable cleanroom production.
Medical Know-How
Typical Applications:
- Dropper bottles and vials for ophthalmic, nasal, or injectable use
- Single-dose containers with squeeze or twist-off features
- Infusion bottles with sterilizable, high-volume geometries
- Multilayer containers with EVOH or PA barrier structures
- Specialized housings for inhalers or medical sensors
Kautex Advantages:
With optimized wall-thickness control, servo-driven parison programming, and in-house simulation know-how, we enable uniform part quality – even for tilted necks or asymmetrical designs. Our systems support LDPE, HDPE, PP, and pharma-grade specialty polymers – including compatibility with in-mold labeling or laser marking.
Whether you’re developing a prototype in our Technikum or scaling a validated production line – Kautex helps you deliver pharmaceutical articles that meet regulatory expectations and perform reliably in everyday use.
Our Machines
for your Production
The KEB Green delivers maximum flexibility for small bottles to lager containers. Versatile, reliable, and efficient – with in-line clamping, fast mold changes, and integrated deflashing for streamlined production.
The Skyreef series offers flexible, modular machines for bottles and jerry cans up to 20 L. Efficient, adaptable, and future-ready – Green with all-electric motion, fast color changes, and automatic mold thickness compensation.
The KBB series delivers high-performance packaging for consumer, pharmaceutical, specializing in bottles. Full electrical drives and advanced technology ensures reliable, efficient production with outstanding quality.
Your direct contact
Discover your options right now and contact our Experts.
